Seal structure for gas turbine combustor

ABSTRACT

Provided is a seal structure, according to the present invention, for sealing opposite surfaces of flanges between adjacent tail ducts, which can be prevented from being worn or aged deteriorated due to a thermal deformation in a high temperature atmosphere or vibration of a gas turbine combustor, and which can maintain a satisfactory sealing function for a long time. The seal structure is characterized in that recess grooves are formed in opposed surfaces of adjacent flanges at the outlet end of tail ducts, striding between the opposed surfaces, a seal assembly composed of a seal member and a leaf spring is inserted in the recess grooves, the seal member has a pair of continuous beads which are arranged facing the inner surfaces, on the combustion gas passage side, of the recess grooves, striding between the opposed surfaces of the flanges within the recess grooves, the leaf spring is arranged so as to be contact with the seal member within the recess grooves so that the beads are pressed against the surfaces on the combustion gas passage side by the resilient force of the leaf spring so as to create seal surfaces.

This application is a Divisional of U.S. application Ser. No.11/990,769, filed Mar. 11, 2008 now U.S. Pat. No. 7,788,932, which is anational stage application of International application No.PCT/JP2006/316197, filed Aug. 11, 2006.

BACKGROUND OF THE INVENTION

I. Technical Field

The present invention relates to a seal structure between tail ducts ofa plurality of combustors which are arranged in the circumferentialdirection of a gas turbine, in the connection between the outlet ends ofthe tail ducts and an inlet nozzle of the gas turbine, and in particularto a simple seal structure for sealing between opposed surfaces ofadjacent flanges of the outlet ends of the tail ducts in order toprevent compressed air on the high pressure side from entering into acombustion gas passage.

II. Description of Related Art

Referring to FIG. 17 which is a sectional view illustrating a commonlyknown configuration of a premix combustion type gas turbine combustor, agas turbine 01 is mainly composed of a compressor 02, gas turbinecombustors 03 and a gas turbine 04. The combustors 03 are installed in awheel compartment 05 having a hollow space defined between thecompressor 03 and the turbine 04, each being composed of an inner duct06 defining therein a combustion zone, a tail duct 07 coupled to thefront end of the inner duct 06, an outer duct 08 arranged, concentricwith the inner duct 06, a pilot nozzle 09 extended from the rear end ofthe inner duct 06 on the axial line of the inner duct, a plurality ofmain nozzles 010 arranged around the pilot nozzle 09 at equalcircumferential intervals, a bypass duct 011 coupled to a side wall ofthe bypass duct 07 and opened to the wheel compartment 05, a bypassvalve 012 connected in the bypass duct 011, and a bypass valve changingmechanism 013 for adjusting the opening degree of the bypass valve 012.

In the above-mentioned configuration, the compressed air compressed inthe compressor 02 flows into the wheel compartment 05 (as indicated by avoid arrow in the figure), then is turned by an angle of about 180 deg.(as indicated by the solid line arrow in the figure) after passingthrough an annular space defined between the outer peripheral surface ofthe inner duct 06 and the inner peripheral surface of the outer duct 08,and is finally led into the inner duct 06 at the rear end of the latter.Next, the compressed air is mixed with fuel injected from a pilot burner(which is not shown) so as to carry out premixed combustion, andaccordingly, a high pressure and high temperature combustion gas isproduced. The thus produced combustion gas is led through the tail duct07 so as to be discharged from the outlet end of the latter in order todrive the turbine 04. It is noted that a part of the compressed air isfed into the tail duct 07 and the like from the wheel compartment 05 byway of the bypass duct 011 in order to regulate the density of thecombustion gas.

Further, there are shown a flange part 019 connecting between thecombustion gas outlet end of the tail duct 07 and a turbine nozzle part018, first stage rotor blades 016 attached to a turbine main shaft 015,first stage stator vanes 017A provided just downstream of the turbinenozzle part 018 and second stage stator vanes 017B. The compressed gasflows through a space surrounding the outer periphery of the flange part019 at a pressure higher than the combustion gas passing through theinside of the flange part 019, and accordingly, sealing is required inorder to prevent the compressed gas from entering into the inside of theflange part 019.

For example, Japanese Patent Laid-Open No. 2000-257862 discloses a sealstructure for the outlet flange part 019 of the tail duct of the gasturbine combustor. This seal structure is used for sealing the inneredge side and the outer edge side of opposed parts of the outlet end ofthe tail duct of the gas turbine combustor and the turbine inlet nozzle,and is adapted to prevent a seal part from being worn due to thermalexplanation of flanges provided to the opposed parts so as to preventdeterioration of a sealing function by providing an air passage forintroducing cooling air (compressed air) into a combustion gas passage,in the seal part.

Further, Japanese Patent Laid-Open No. 2002-339706 (JP '706) discloses aseal structure between opposed parts of the outlet end parts of the tailduct of a gas turbine combustor and a turbine inlet nozzle or a sealstructure between adjacent tail ducts, in which a planar seal assemblycomposed of a textile-like or nit-like metal fabric and a sheet-likenonporous high-temperature resistant metal shim arranged on the highpressure side of the metal fabric, is inserted in a slot formed in aseal part in order to enhance the seal performance.

FIG. 18A to FIG. 18C show the seal structure of the outlet end part ofthe tail duct. That is, FIG. 18A is an explanatory view illustrating theseal structure as viewed from the turbine nozzle side, FIG. 18B is aview illustrating the seal structure as viewed in the direction of thearrows b in FIG. 18A, and FIG. 18C is an enlarged view illustrating apart c in FIG. 18B. A plurality of combustors are arranged in the numberfrom 16 to 18, circumferentially around the gas turbine body, and thereare shown outlet end parts 07 of the tail ducts of the combustors,flanges 019 provided at the outlet end parts of the tail ducts, forconnection to a turbine nozzle part 018, combustion gas passages gextended from the tail ducts 07 to the turbine nozzle part 018, andcompressed air passages a defined between the adjacent tail ducts 07within the wheel chamber 05.

The seal structure between the outlet end parts 07 of each adjacent tailducts has such a configuration that a planar seal assembly 023 disclosedin JP '706 is inserted in recess grooves 24, 25 which are formedspanning between opposed surfaces t1, t2 of the outlet flanges 19 inorder to seal between the flanges 019 of the tail ducts. It is notedthat as shown in FIG. 18A, the seal assembly 023 has a handle 023 a forgripping the seal assembly 023 during the handling of the seal assembly023.

The tail duct part of the gas turbine combustor is presented in a hightemperature atmosphere, and accordingly, a seal member itself requires acertain degree of rigidity in order to hold its effective sealingfunction under the high temperature atmosphere. However, with this highrigid seal member, it is likely to cause a slight gap between a flangeof an equipment and a seal surface.

Further, due to a thermal deformation, relative displacements in alldirections, that is, a circumferential direction, a radial direction andan axial direction occur. However, there has not yet been found a heatresistant and low rigid seal member which can follow up theabove-mentioned relative displacements.

Further, due to vibration, the seal member is lifted up from theassociated seal surface, resulting in occurrence of problems, that is,an inferior sealing effect, abrasion of the seal surface, an agingeffect such as deterioration of the seal surface caused by contacttherewith due to long time use, gradual increase of leakage at the sealsurface and the like.

In particular, opposed surfaces of the flanges of the adjacent tailducts are subjected to a remarkable relative displacement in the axialdirection of the tail duct (in the direction indicated by the arrow bshown in FIG. 19), being caused by thermal deformation and vibration. Asshown in FIG. 19, the opposed surfaces t1, t2 of the two flanges 021,022 of the adjacent tail ducts remarkably cause a relative displacementΔδ in the axial direction b of the tail duct, due to thermaldeformation, and since the combustion gas g around the outlets of thetail ducts has a pressure which is lower than that of the compressed aira in the wheel compartment arranged outside of the tail ducts by a valuecorresponding to a pressure loss, and accordingly, due to the pressuredifference therebetween, the conventional seal member 023 is pressedagainst the inner surfaces 024 a, 025 a, on the combustion gas passageside, of recess grooves 024, 025 which are formed spanning between theopposed surfaces t1, t2.

In this case, the conventional seal member 023 would cause a gap betweenitself and the seal surface 025 a due to the relative displacement Δδ,resulting in occurrence of leakage r.

It is noted that, in the case of occurrence of the leakage between thetail ducts of the combustors, the compressed air a in the wheelcompartment 05 arranged outside of the tail ducts is mingled with thecombustion gas g flowing through the tail ducts so as to increase theair mixing ratio, resulting in a temperature rise, and accordingly,there would be caused problems of an increase in emission of NOx,deterioration of combustion efficiency, and the like.

SUMMARY OF THE INVENTION

The present invention is devised in view of the above-mentioned problemsinherent to the conventional technology, accordingly, an object of thepresent invention is to provide a seal structure for sealing opposedsurfaces of the flanges of adjacent tail ducts, which can ensure asatisfactory sealing function for a long time without occurrence ofleakage due to a thermal deformation under a high temperature atmosphereof gas turbine combustors, abrasions and aged deterioration due tovibration, or a leakage caused by a lift-up of a seal member due tovibration.

To this end, according to the present invention, there is provided aseal structure for adjacent tail ducts of combustors, providedtherebetween in the connection between outlet end parts of the tailducts of a plurality of combustors which are arranged in thecircumferential direction of a gas turbine, wherein

recess grooves are formed respectively in opposed surfaces of flanges ofthe adjacent tail ducts at the outlet end parts thereof,

a seal assembly composed of a long planar seal member and a leaf springjuxtaposed with the seal member is inserted in the recess grooves,

the seal member has continuous beads at opposite side end parts of oneside surface thereof,

the beads are set on the opposed surfaces of the flanges, stridingtherebetween within the recess grooves, being faced toward the surfacesof the recess grooves on the combustion gas passage side,

the leaf spring is set against the seal member on the compressed airside within the recess grooves,

and accordingly, the beads are pressed against the surfaces of therecess grooves on the combustion gas passage side by a resilient forceof the leaf spring.

With the configuration of the seal structure according to the presentinvention, due to the provision of the continuous beads at opposite endparts of one surface of the seal member in the seal assembly, as shownin FIG. 1, in such a case that the flanges 21, 22 of the adjacent tailducts are subjected to a relative displacement Δδ due to vibration orthermal deformations of the tail ducts, since the beads 31 a, 31 b arepresent in the seal assembly according to the present invention, theseal assembly does never make into contact with corners c, and further,since the seal member 23 a is applied thereto with the resilient forceof the leaf spring 23 b so as to hold the beads 24 a, 24 b in such acondition that they are pressed against the inner surfaces 24 a, 25 a onthe combustion gas passage side, thereby it is possible to keep asealing condition between the opposed surfaces t1, t2 without the sealmember being lifted up by vibration. Thereby it is possible to preventoccurrence of a leakage of an air stream between the opposed surfacesfrom the compressed air passage side a to the combustion gas passage gside.

It is noted that the seal member and the leaf spring may be eitherjointed together or separated from each other. In either case, thesealing function can be satisfied. In the case of them joined together,they are joined by welding, soldering or the like. Further, in the caseof them joined together, with the provision of a handle attached toeither of them, they can be pulled out, and alternately, they can bereadily pulled out with the use of a pull-out jig. In the case of themseparated from each other, it is required to provide handles to both ofthem, or to use pull-out jigs for removing both of them. However, itwould be required to replace only one of them with new one uponreplacement, thereby it is possible to facilitate the replacement.

In the seal structure according to the present invention, preferably,the above-mentioned seal member is composed of a plurality of superposedstrips defining therein a hole for inserting therein a core member, theinsertion hole being formed in the superposed strips in the superposingdirection thereof. With this configuration, the seal member can have aflexibility so as to readily follow up a relative displacement of theflanges defining the opposed surfaces due to a thermal deformation,meanderings and deformations of the flanges in the longitudinaldirection of the seal member due to vibration or the like.

Further, the above-mentioned superposed strips may be formed fromrod-like members which have a bent contour so as to define therein thehole for inserting therein the core member. With this configuration, theseal member can have a flexibility so as to readily follow upmeanderings of the flanges in the longitudinal direction of the sealmember due to vibration, and the seal member itself may have a springeffect, thereby the seal member can be lightweight. Further, with thelightweight seal member, the inertial force of the seal member caused byvibration can be reduced, thereby it is possible to prevent the sealmember from being lifted up from the associated seal surface.

Further, the beads or the inner surfaces of the recess grooves on thecombustion gas passage side, with which the beads are made into contact,may be coated thereover with a wear-resistance film so as to reduce theabrasion of the beads and the inner surfaces on the combustion gaspassage side, which are pressed against each other. Further, thefriction can be lowered by coating the wear-resistant film, when theseal assembly is inserted in the grooves, and accordingly, it can bereadily inserted into the grooves. There may be used Cr₂C₃, WC, MoS₂ orthe like as a material for the wear-resistant film.

Further, for example, the leaf spring according to the present inventionmay be corrugated so as to have convexities and concavities which arefaced toward the seal member juxtaposed with the leaf spring.Alternatively, the leaf spring may be composed of a planar seat plateand a plurality of cantilever type spring members each having one endpart lifted up from the seat plate and the other end part joined to theseat plate. Thus, with the provision of the plurality of cantilever typespring members which constitute the leaf springs, the seal assembly canbe readily assembled, and the resilient displacement thereof can bereadily increased so as to follow up a large degree of deformation.Further, with this configuration, the lifted-up end parts thereof may berounded in order to reduce occurrence of being caught upon the insertionthereof in the recess grooves.

Alternatively, the leaf spring according to the present invention, iscomposed of, for example, a planar seat plate, and a plurality of leafsprings each having free end parts at both ends thereof, being lifted upfrom the seat plate, and a center part joined to the seat plate.

With the above-mentioned configuration, since each spring member isleft-right-symmetric with respect to the center part thereof, loads canbe applied, left-right symmetrically, that is, no unbalance load isapplied to the joined part thereof, thereby it is possible to exhibitsuch an advantaged that the joint part can be restrained from beingbroken.

Further, the leaf spring may be composed of a base portion and aplurality of spring members each having leg portions arranged in aV-like shape, in a pair, which are provided on the opposite side partsof the base portion, the leg portions making contact with the innersurfaces, on the combustion gas passage side, of the recess grooves,striding between the opposed surfaces of the flanges.

With configuration as stated above, a sealing load may be evenly loadedupon seal surfaces defined by the inner surfaces, on the combustion gaspassage side, of the recess grooves, through the intermediary of thebeads.

Further, according to the present invention, the leaf spring hasopposite end parts lifted up so as to serve as free end parts, and acenter part joined to the seal member, support plates are provided onthe opposite end parts, each of the support plates having, on theopposite side end parts, rounded cross-sectional shape beads which arearranged in the recess grooves formed in the opposed surfaces of theflanges of the tail ducts, striding between the opposed surface, andelongated holes are formed in inclined parts of the leaf spring, exceptthe opposite end parts and the center part, in the longitudinaldirection of the leaf spring, the adjacent leaf springs being insertedin the elongated holes so as to overlap the free end parts thereof witheach other in order to arrange the leaf springs at close pitches.

With this configuration, the seal member may be formed in a thin planarshape so as to have a flexibility in the longitudinal direction thereofin order to follow up a deviation caused by deformations and thermalexplanations of the opposed surfaces of the flanges of the tail ducts,and to allow the seal member to be lightweight, and accordingly, theinertial force of the seal member caused by vibration can be reduced soas to restrain the leaf spring from being lifted up. Further, the numberof joint parts in the center parts of the leaf springs can be increasedon the seal member, so as to increase the number of pressing points forapplying resilient forces to the seal member, thereby it is possible tofurther enhance the sealing function over the longitudinal length of theseal member.

Further, should the opposed surfaces of the flanges of the tail ducts bedeviated from each other due to thermal deformations thereof so that theleaf spring makes contact with corners of the recess grooves formed inthe opposed surfaces, there would be causes a risk of occurrence of adent, an eccentric abrasion or a variation in depression margin.However, due to the provision of the support plats at the opposite endparts of each leaf spring which is therefore prevented from makingdirect contact with the corners of the recess grooves, theabove-mentioned risk would never occur, thereby it is possible to keepan uniform resilient force applied to the seal member. Further, eventhough the support plates are inclined due to deviations of the opposedsurfaces of the flanges, the rounded beads provided on the supportplates can smoothly follow up the inclined support plates so as toprevent the leaf springs from being exerted thereto with an eccentricload, and accordingly the resilient force of the leaf spring adapted tobe applied to the seal member can be maintained, thereby it is possibleto prevent the sealing function of the beads of the support plates frombeing deteriorated.

Further, the seal member and the leaf spring may be formed beingseparated from each other, the leaf spring having lifted up free endparts, and a center part which is attached to the inner surfaces, on thecombustion gas passage side, of the recess grooves formed in the opposedsurface of the flanges of the tail ducts, through the intermediary of anattaching plate for welding, and the seal member may be provided in theparts thereof which are opposed to the opposite end parts of the leafspring, with support plates having, at the opposite side end partsthereof, rounded cross-sectional shape beads which are arranged in therecess grooves formed in the opposed surfaces of the flanges of the tailducts, and which stride between the opposed surfaces.

With this configuration, similar to the afore-mentioned configuration,the seal member may have a thinned wall thickness, and have aflexibility and a light weight, and since the seal member can be pressedby the opposite end parts of the leaf spring, the number of positionsfor pressing the seal member can be increased, thereby it is possible toenhance the sealing function and to surely restrain the seal member frombeing lifted up by vibration or the like. Further, with the separationof the seal member from the leaf spring, the seal assembly may have asimple structure, and since the opposite end parts of the leaf springare made into contact with the rounded beads of the support plates, theopposite end parts of the leaf spring can be prevented from makingone-side contact, thereby it is possible to prevent occurrence of a dentand an eccentric abrasion, or a variation in depression margin due toplastic deformation.

It is noted in the above-mentioned configuration according to thepresent invention, that is, in such a configuration that the leaf springis attached to the seat plate so that one or each of both end partsthereof is lifted up from the seal plate for serving as a free end part,the leaf spring may be attached at one or each of the opposite end partswith a support plate formed with the beads having the above-mentionedconfiguration. With this configuration, even though the opposed surfacesof the flanges of the tail ducts are deviated due to thermaldeformations, it is possible to prevent the leaf spring from makingcontact with the corners of the recess grooves formed in the opposedsurfaces so as to be dented or eccentrically worn, and also to preventthe leaf spring from being plastically deformed so as to cause avariation in depression margin.

According to the configuration of the seal structure in the presentinvention, the recess grooves are formed respectively in the opposedsurfaces of the flanges of the tail ducts, which are adjacent to eachother at the outlet ends of the tail ducts, the seal assembly composedof the long planar seal member and the leaf spring juxtaposed with theseal member, is inserted in the recess grooves, the seal member having,at the opposite side end parts of one of the side surfaces thereof, thecontinuous beads which are arranged striding between the oppositesurfaces of the flanges of the tail ducts and facing toward thecombustion gas passage side within the recess grooves, the leaf springis arranged on the compressed air side of the seal member within therecess grooves, the beads being pressed against the inner surfaces, onthe combustion gas passage side, of the recess grooves by the resilientforce of the leaf spring, and accordingly, the resilient force of theleaf spring is effectively exerted to the seal member, thereby it ispossible to always maintain a satisfactory sealing function at sealsurfaces defined by the beads and the inner surfaces, on the combustiongas passage side, of the recess grooves even though a relativedisplacement is caused between the opposed surface of the flanges at theoutlet ends of the tail ducts due to vibration or a thermal deformation.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a view for explaining a sealing function of a seal assemblyaccording to the present invention;

FIG. 2 is a vertically sectioned view illustrating a first embodiment ofthe present invention;

FIG. 3 is a perspective view illustrating a seal assembly in the firstembodiment of the present invention;

FIG. 4 is an elevation view illustrating a leaf spring in a secondembodiment of the present invention;

FIG. 5 is an elevation view illustrating a leaf spring in a thirdembodiment of the present invention;

FIG. 6 is a sectional view illustrating a fourth embodiment of thepresent invention;

FIG. 7 is a perspective view illustrating a leaf spring in the fourthembodiment of the present invention;

FIG. 8 is a sectional view illustrating a fifth embodiment of thepresent invention;

FIG. 9 is a perspective view illustrating a seal member in the fifthembodiment of the present invention;

FIG. 10 is a perspective view illustrating a seal assembly in the fifthembodiment of the present invention;

FIG. 11 is a sectional view illustrating a sixth embodiment of thepresent invention;

FIG. 12 is a perspective view illustrating a seal assembly in the sixthembodiment of the present invention;

FIG. 13 is an elevation view illustrating a seal member in the sixthembodiment of the present invention;

FIG. 14A is a perspective view illustrating a seal assembly in a seventhembodiment of the present invention,

FIG. 14B is a sectional view a along line A-A in FIG. 14A;

FIG. 14C is a sectional view along line B-B in FIG. 14A;

FIG. 14D is a view for explaining a sealing function of the seventhembodiment of the present invention;

FIG. 15A is an elevation view illustrating an eighth embodiment of thepresent invention;

FIG. 15B is a plan view illustrating the eighth embodiment of thepresent invention;

FIG. 15C is a transverse side view illustrating a seal plate in theeighth embodiment of the present invention;

FIG. 15D is a plan view illustrating a part of the eighth embodiment ofthe present invention;

FIG. 15E is an elevation view illustrating a part of the eighthembodiment of the present invention;

FIG. 15F is a view for explaining a sealing function of the eighthembodiment of the present invention;

FIG. 16A is an elevation view illustrating a first variant form in aninth embodiment of the present invention;

FIG. 16B is an elevation view illustrating a second variant form in theninth embodiment of the present invention;

FIG. 17 is a sectional view illustrating a combustor in a conventionalgas turbine;

FIG. 18A is an elevation view illustrating outlet end parts of tailducts of conventional gas combustors in a gas turbine;

FIG. 18B is a view illustrating the outlet end parts of the tail ductsas viewed in the direction of the arrow b in FIG. 18A;

FIG. 18C is an enlarged view illustrating a part c in FIG. 18B; and

FIG. 19 is a view illustrating a seal function of a conventional sealassembly.

DETAILED DESCRIPTION OF THE INVENTION

A detailed explanation will be hereinbelow made of the present inventionin the form of preferred embodiments shown in the accompanying drawings.It is noted here that dimensions, materials, relative positions ofcomponents explained in these embodiments are merely exemplified, andaccordingly, should not be intended to limit the scope of the presentinvention thereto unless otherwise specified.

Embodiment 1

Referring to FIGS. 2 and 3 which show a first embodiment of the presentinvention; there are shown flanges 21, 22 which are provided incombustion gas outlet end parts of adjacent tail ducts in the connectionbetween the tail duct and an inlet nozzle of a turbine downstream of thetail ducts, and a seal assembly 30 according to the present invention isinserted in recess grooves 24, 25 formed in opposed surfaces t1, t2 ofthe flanges 21, 22, spanning between the recess grooves 24, 25. The sealassembly 30 is composed of a long length seal plate 31 made of a metal,and a leaf spring 32 made of a metal, which are joined to each other byblazing or the like.

The seal plate 31 is formed on opposite side parts thereof withcontinuous beads 31 a, 31 b extended in the longitudinal direction, andmeanwhile, the leaf spring is formed therein with an elongated hole 32 ain the longitudinal direction.

In the seal assembly 30, the leaf spring 32 is located within the recessgrooves 24, 25 at the inner surface 24 b, 25 b on the compressed air aside so as to press, with its resilient force, the bead 31 a of the sealplate 31 against the inner surface 24 a, on the combustion gas passageside, of the recess groove 24, and the bead 31 b against the innersurface 25 a, on the combustion gas passage side, of the recess groove25 in order to seal a gap between the opposed surfaces t1, t2. As shownin FIG. 18C, the seal assembly 30 is inserted in the recess grooves 24,25 formed in the opposed surfaces t1, t2 of the flanges 019 at theoutlet ends of the adjacent tail ducts 07, over the entire distancebetween the grooves 24, 25.

With this configuration, even though vibration v1 and vibration v2 areexcited through the flanges 21, 22 in directions opposite to each other,or even though a relative displacement Δδ is caused in the direction ofthe arrow b due to a thermal deformation, as shown in FIG. 19, the beads31 a, 31 b are pressed against the seal surfaces 24 a, 25 a by theresilient force of the leaf spring 32, as shown in FIG. 1, andaccordingly, the beads 31 a, 31 b are never separated from the sealsurfaces 24 a, 25 b, thereby it is possible to maintain a satisfactorysealing effect. Further, in the first embodiment, a sufficient sealingeffect can be obtained by the seal assembly 30 having a simplestructure.

Embodiment 2

Referring to FIG. 4 which shows a second embodiment wherein a variantform of the leaf spring incorporated in the seal assembly according tothe present invention will be explained, a leaf spring 40 in the secondembodiment is composed of a planar seat plate 41, and a plurality ofleaf springs 42 each having one end part 42 a lifted up from the seatplate 41 so as to serve as a free end part, and the other end part 42 bjoined to the seat plate 41 by riveting, welding or the like. It isnoted that the one end part 42 a of the leaf spring 42, serving as thefree end part, is rounded so as to be prevented from being caught uponinsertion of the seal assembly in the recess grooves 24, 25.

In the second embodiment, due to the provision of the plurality of leafsprings 42, the seal assembly can be readily assembled, and the degreeof spring displacement can be simply increased so as to follow up alarge deformation.

Embodiment 3

Referring to FIG. 5 which shows a third embodiment of the presentinvention, explaining a further variant form of the leaf springincorporated in the seal assembly according to the present invention, aleaf spring 50 in the third embodiment is composed of a planar seatplate 51 and a plurality of leaf springs 52 each having opposite endparts 52 a, 52 b which are lifted up from the seat plate 51 so as toserve as free end parts, and a center part 52 c jointed to the seatplate 51. It is noted that the opposite end parts 52 a, 52 b which arelifted up so as to serve as free end parts, are rounded, similar to thesecond embodiment.

With the configuration of the third embodiment, in addition to theadvantages exhibited by the second embodiment, spring forces are appliedto the opposite end parts of the leaf spring 52, symmetrically at thesame time when the seal assembly is inserted in the recess grooves inthe flanges to be sealed, and accordingly, no one-sided force is exertedto the center part 52 c, therefore it is possible to obtain such anadvantaged that the center part 52 c can therefore hardly be peeled off.

Embodiment 4

Next, explanation will be made of a fourth embodiment of the presentinvention with reference to FIGS. 6 and 7. Referring to FIGS. 6 and 7, aseal assembly 60 in the fourth embodiment, is composed of a seal plate61 and leaf springs 62 which are integrally incorporated with eachother. The seal plate 61 is planar, having curved side end parts so asto form continuous beads 61 a, 61 b.

The leaf spring 62 is composed of a base portion 63 formed of a singlelong length plate, leg portions 64 a, 64 b extended in a V-like shapefrom the base portion 63, and foot portions 65 a, 65 b connected to thedistal end parts of the leg portions 64 a, 64 b, the leg portions 64 a,64 b being arranged so as to be spaced from each other in thelongitudinal direction of the base portion 63. The base portion 63 isjoined to the center part of the seal plate 61 so as to be integrallyincorporated with the latter.

The seal assembly 60 having the above-mentioned configuration isinserted in the recess grooves 24, 25 formed in the flanges 21, 22. Atthis stage, the bead 61 a of the seal plate 61 is pressed against theinner surface 24 a, on the combustion gas passage side, of the recessgroove 24 by the resilient forces of the leaf springs 62, and similarly,the bead 61 b is pressed against the inner surface 25 a, on thecombustion gas passage side, of the recess groove 25, thereby to sealthe gap S between the opposed surfaces t1, t2 of the flanges 21, 22.

It is noted that the inner surfaces 24 a, 25 a, on the combustion gaspassage side, and the inner surfaces 24 b, 25 b, on the compressed gaspassage side, of the recess grooves 24, 25 are coated thereover with awear-resistant film 66 which is made of a hard film material such asCr₂C₂, WC, MoS₂ or the like. The foot portions 65 a, 65 b which areplanar, are adapted to make contact with the inner surfaces 24 b, 25 b.

In the fourth embodiment having the above-mentioned configuration, sincethe seal assembly 60 is integrally formed, it can be readily inserted inthe recess grooves 24, 25, and since the leaf springs 62 are arranged atclose pitches, the resilient forces of the leaf springs 62 are evenlyapplied to the seal plate 61, and accordingly, are evenly applied to theseal surfaces of the beads 61 a, 61 b. The joined area between the baseportion 63 and the seal plate 61 can be reduced, that is, even thoughthe base portion 61 may be joined to the seal plate 61 at only one endpart, or even though the seal plate 61 may not always be joined to theleaf springs 62, a satisfactory sealing function can be obtained.

Embodiment 5

Next, explanation will be made of a fifth embodiment of the presentinvention with reference to FIGS. 8 to 10. Referring to FIGS. 8 to 10, aseal assembly 70 in the fifth embodiment is composed of a seal plate 71formed of a stack of several thin strips 74 superposed one over another,and a leaf spring 73. The stack of the strips 74 is formed therein withan elongated hole 74 a for inserting a core member 72 therein, that is,the core member 72 is inserted into the elongated hole 74 a. Further,the leaf spring 73 is corrugated so as to define convexities andconcavities with respect to the seal plate 71 juxtaposed to the leafspring 73, similar to the first embodiment as shown in FIG. 3. Further,the superposed strips 74 are formed at their opposite side end partswith beads 75 a, 75 b, and accordingly, when the seal plate 71 isinserted in the recess grooves 24, 25 which are formed in the opposedsurfaces t1, t2 of the flanges 21, 22 of the adjacent tail ducts,spanning therebetween, the beads 75 a, 75 b are pressed against theinner surfaces 24 a, 25 b on the combustion gas passage g side by theresilient force of the leaf spring 73 so as to serve as seal surfaceswith respect to the inner surfaces 24 a, 25 a.

In the fifth embodiment, since the seal plate 71 is composed of theseveral strips 74, the seal member can have a flexibility so as toreadily follow up a relative displacement of the flanges which definethe opposed surfaces, due to a thermal deformation, deformations ormeanderings of the flanges in the longitudinal direction due tovibration.

Embodiment 6

Next, explanation will be made of a sixth embodiment with reference toFIGS. 11 to 13. Reference to FIGS. 11 to 13, a seal assembly 80 iscomposed of a seal plate 81 composed of a stack of several superposedstrips 84 each of which is formed a curved round bar, a core member 82inserted into a hollow space of the seal plate 81, and a leaf spring 83which is joined to the seal plate 81, and which is corrugated so as todefine convexities and concavities with respect to the seal plate 81,similar to the fifth embodiment. It is noted that reference numeral 83 adenotes an elongated hole formed in the leaf spring 82.

In this sixth embodiment, the seal plate 81 can have a flexibility so asto readily follow up meanderings of the flanges 21, 22 along thelongitudinal direction of the seal plate 81, and as well, the seal plate81 itself can have resilient effect while the seal plate 81 can belightweight. Further, the lightweight seal plate 81 can reduce itsinertial force caused by vibration, thereby it is possible to preventthe seal member from being lifted up from the seal surface.

It is noted in this embodiment that the beads 81 a, 81 b may be coatedover their parts which make contact with the inner surfaces 24 a, 25 aon the combustion gas passage side or the inner surfaces 24 a, 25 a maybe coated thereover with the wear-resistant film, thereby it is possibleto restrain the beads 81 a, 81 b and the seal surfaces 24 b, 25 b frombeing worn, thereby it is possible to maintain the sealing function fora long time.

Embodiment 7

Next, explanation will be made of a seventh embodiment of the presentinvention with reference to FIGS. 14A to 14D. Referring to FIGS. 14A to14D, a long length seal plate 91 which is thin plate-like and which isformed on opposite sides of its one side surface with rounded beads 92a, 92 b, is inserted in the recess grooves 24, 25, spanningtherebetween, as shown in FIG. 14D. Since the seal plate 91 is formed ofa thin plate so as to obtain flexibility, and accordingly, can readilyfollow up deformations and displacements of the opposed flanges 21, 22of the tail ducts. Further, since it is formed of a thin plate, it canbe lightweight, thereby it is possible to restrain the seal plate 91from being lifted up due to vibration of the seal plate. The seal plate91 is provided at its one end part with a handle 93 for inserting andpulling the seal assembly 90 in this embodiment into and from the recessgrooves 24, 25 formed in the opposed surfaces of the flanges 21, 22.

The seal plate 91 is joined thereto with a plurality of chevron-likeflattened leaf springs 95 by spot-welding (w1) the center parts 95 ofthe leaf springs 95 to the seal plate 91, the leaf springs 95 beingarranged in the longitudinal direction of the seal plate 91. Further,the opposite end parts 95 b of each of the leaf springs 95 are lifted upfrom the seal plate 91 and are bent so as to be parallel with the sealplate 91, and further, a support plate 96 is spot-welded (w2) to each ofthe opposite end parts 95 b of the leaf spring. The support plate 96which is thin plate-like, and is formed on its opposite sides withrounded beads 97 a, 97 b, similar to the seal plate 91.

The seal plate and the support plates 96 are made of Co base alloy or Nibase alloy, which are heat-resistant, and in particular, they arepreferably made of the Co base alloy which is also wear-resistant in ahigh temperature atmosphere. The seal plate 91 and the support plates 96are coated over their outer surfaces with a wear-resistant hard film 97made of Cr₂C₂, WC or MoS₂ or the like.

The leaf spring 95 has inclined parts 95 d formed therein elongatedholes 98 into which narrow inclined parts of the leaf springs 95adjacent to the former leaf spring 95 are inserted.

With the configuration as stated above, as shown in FIG. 14D, in thecase of occurrence of a deviation Δδ between the opposed flange surfaces21, 22 of the tail ducts due to a thermal deformation or the like, thebeads 92 a, 92 b formed on the opposite sides of the seal plate 91 onthe surface facing the combustion gas passage g side follow up theabove-mentioned deviation so as to continuously make contact with theinner surfaces 24 a, 25 a, on the combustion gas passage g side, of therecess grooves 24, 25, thereby it is possible to maintain the sealingfunction. Even though the seal plate 91 is inclined in association withthe deviation Δδ, the beads 92 a, 92 can follow up any inclined angle ofthe seal plate 91 since the beads 92 a, 92 b are rounded, thereby it ispossible to maintain a constant pressing force against the flangesurfaces 24 a, 25 a.

Further, since the support plates 95 are fixed respectively to theopposite end parts 95 b of the leaf spring 95, even though the leafspring 95 is inclined due to a deviation caused by a thermaldeformation, the beads 97 a, 97 b formed on opposite sides of thesupport plate 96 and having a rounded sectional shape can follow up theinclined leaf spring 95 so as to prevent an eccentric load from beingexerted to the leaf spring 95 adapted to apply a resilient force to theseal plate 91, and accordingly, the seal plate 91 is always appliedthereto with a constant resilient force, thereby it is possible toensure a sealing function. Further, with the provision of the supportplates 96, it is possible to prevent occurrence of such a problem thatthe leaf spring 95 is made into one-sided contact with corners c of therecess groove 24 or 25 so as to cause a plastic deformation such as adent or an eccentric abrasion.

Further, in this embodiment, since the elongated holes 98 are formed inthe inclined parts 95 c of the leaf spring 95, and since the narrowinclined parts 95 d of the leaf springs 95 adjacent thereto are insertedinto the elongated holes 98, the leaf springs can be attached atdecreased pitches, and as a result, the number of the pressing points(the center parts 95 a) of the leaf springs 95 can be increased, therebyit is possible to increase the surface pressure against the seal plate91 by the resilient force in order to enhance the sealing function.

Further, in this embodiment, the seal plate 91 and the leaf springs 95are integrally incorporated with each other, and accordingly, the springassembly can be readily inserted or pulled out during maintenance.

Since the seal surfaces inevitably define micro gaps in the part otherthan the above-mentioned pressing points, slight leakage isindispensable. The beads 92 a, 92 b of the seal plate 91 and the beads97 a, 97 b of the support plates 96 are coated over the outer surface ofthe wear-resistant hard film 97 with a soft film made of Cu—Al, Cu—Al—Feor the like or a soft film 99 formed by electroless Ni plating, andaccordingly, the soft film 99 coated around the pressing points wherethe pressing forces are stronger, has been worn for adjustments, therebyit is possible to apply an even surface pressure to the contact surfaceand as well to create a gas-tight seal surface which is uniform andhighly gas-tight for the seal part.

Embodiment 8

Next, explanation will be made of an eighth embodiment of the presentinvention with reference to FIGS. 15A to 15F. Referring to FIGS. 15A to15F, a seal assembly in the eighth embodiment is composed of a sealplate 101 and leaf springs 106 which can be separated from the sealplate 101, and the seal plate 101 which is long and thin plate-like isformed with rounded sectional shape beads 102 a, 102 b similar to thosein the seventh embodiment, on the opposite side end parts of the surfacethereof facing the inner surfaces 24 a, 25 a, on the combustion passageg side, of the recess grooves 24, 25. The seal plate 101 is joined bywelding, brazing or the like, thereto with support plates 104 in partsadapted to be made into contact with opposite end parts of the leafsprings 106 which will be explained later and which are parallel withthe seal plate 101. Each of the support plates 104 is formed on oppositeside parts of the outer surface thereof with beads 105 a, 105 b havingthe same rounded sectional shapes as that of those of the seal plate101.

Further, the seal plate 101 and the support plate 104 are coated overtheir outer surface with the same wear-resistant film 108 as that in theseventh embodiment, and the wear-resistant film 108 of the support plate101 is coated thereover with a soft film 109 similar to that in theseventh embodiment. Further, the seal plate 101 and the support plates104 are made of a Co base alloy or a Ni base alloy similar to theseventh embodiment.

The leaf spring 106 which is thin plate-like is composed of a centerpart 106 a parallel with the seal plate 101, opposite end parts 106 b,and inclined parts 106 c, the center part 106 a being spot-welded (w3)to the associated one of attaching plates 107 for welding, as shown inFIGS. 15D and 15E, and the attaching plates 107 are in turn welded tothe inner surfaces 24, 25, on the compressed air side, of the recessgrooves 24, 25 which are formed in the opposed surfaces of the tail ductflanges. That is, all attaching plates 107 are arranged in totally tworows which are welded respectively to the recess grooves 24, 25.

With the above-mentioned configuration, when the worker gripping thehandle 103 inserts the seal plate 101 into the recess grooves 24, 25,the support plates 104 are made into contact with the opposite end parts106 b of the leaf springs 106, and accordingly, they are pressed by theresilient forces of the leaf springs 106 so that the beads 102 a, 102 bof the support plates 102, are pressed against the inner surfaces 24 a,25 b, on the combustion gas passage side, of the recess grooves 24, 25so as to create seal surfaces.

As shown in FIG. 15F, even though a deviation Δδ is caused between theopposed surfaces of the tail duct flanges due to a thermal deformation,the beads 102 a, 102 b can associate with an inclination caused by thedeviation so as to maintain their sealing function without beingseparated from the inner surfaces, on the combustion gas passage side,and further, the beads 105 a, 105 b of the seal plate 104 can readilyfollow up an inclination caused by the deviation so as to be preventedfrom receiving an eccentric load from the leaf springs 106, thereby itis possible to evenly transmit the resilient forces of the leaf springs106 to the seal plate 101.

In this embodiment, the seal plates 101 and the leaf springs 106 can beseparated from each other, thereby the seal assembly can have a simplestructure. Since the center parts of the leaf springs 106 are welded tothe inner surfaces 24 b, 25 b, on the compressed air a side, of therecess grooves 24, 25 so as to allow the opposite end parts 106 of theleaf spring to press the seal plate 101, the number of pressing pointscan be increased, thereby it is possible to enhance the surface pressureagainst the seal surfaces defined by the recess inner surfaces 24 a, 25a and the beads 102 a, 102 b so as to enhance the sealing function.Thus, it is possible to surely prevent the seal assembly 100 from beinglifted up due to vibration or the like.

Further, with the provision of the wear-resistant hard film 108 and thesoft film 109, technical effects and advantages similar to those in theseventh embodiment can be obtained.

Embodiment 9

Next, as a ninth embodiment, explanation will be made of a variant formof the second embodiment shown in FIG. 4 and a variant form of thefourth embodiment shown in FIG. 5, with reference to FIGS. 16A, 16B.Referring to FIG. 16A which shows a variant form of the secondembodiment shown in FIG. 4, that is, a variant form of the leaf springsincorporated in the seal assembly, the leaf spring 110 is composed of aplanar seal plate 111, and a plurality of leaf springs 112 each havingone end part which is lifted up from the seat plate 111 so as to definea parallel part 112 a parallel with the seat plate 111, serving as afree end part, and the other end part which define a parallel part 112 bjoined to the seat plate 111 by riveting, welding or the like.

The parallel part 112 a is joined, by welding, blazing or the like,thereto with a support plate 113 having one and the same configurationas that of the support plate 104 used in the eighth embodiment. Withthis configuration of the variant form of the second embodiment, inaddition to the technical effects and advantages obtained by the secondembodiment as stated above, the seal plate can be always applied theretowith a constant resilient force so as to ensure a sealing function eventhough a deviation is caused between the opposed surfaces of the flangesof the tail ducts since the rounded sectional shape beads formed on theopposite side end parts of the support plate 113 can readily follow upan inclination of the seat plate caused by the deviation Δδ due to athermal deformation in the recess grooves 24, 25, and accordingly, noeccentric load is exerted to the leaf springs 112 which applies theresilient forces to the seal plate which is not shown so as to alwaysapply a constant resilient force to the seal plate, thereby it ispossible to ensure the sealing function. Further, with the provision ofthe support plates 113, there can be prevented occurrence of such a riskthat leaf springs 112 are made into one-sided contact with corners c ofthe recess grooves 24, 25 so as to be dented, or they are eccentricallyworn so as to be plastically deformed.

Referring to FIG. 16B which shows a variant form of the third embodimentshown in FIG. 5, a leaf spring 120 incorporated in the seal assembly iscomposed of a planar seat plate 121 and a plurality of leaf springs 122each having opposite end parts 122 a which are lifted up from the seatplate 121 so as to serve as free end parts, and a center part 122 bjoined to the seat plate 121. The opposite end parts 122 a defineparallel parts which are parallel with the seat plate and which arejoined thereto with support plates 123 having one and the sameconfiguration as that of the support plate 104 used in the eighthembodiment, by welding, blazing or the like.

With this configuration, in addition to the technical effects andadvantages obtained in the third embodiment as stated above, even thoughthe opposed surfaces of the tail duct flanges cause the deviation Δδ,the rounded sectional shape beads formed on the support plates 123 canreadily follow up an inclination of the seat plate 121 caused by thedeviation due to a thermal deformation so as to prevent an eccentricload from being exerted to the leaf springs 122 which apply resilientforces to the seal plate which is not shown, and accordingly, the sealplate can be always applied thereto with a constant resilient force,thereby it is possible to ensure a sealing function. Further, with theprovision of the support plates 123, there can be prevented occurrenceof such a risk that the leaf spring 122 are made into one-sided contactwith corners c of the recess grooves 24, 25 so as to be dented, or areeccentrically worn so as to be plastically deformed.

The seal structure between tail ducts in the connection between the tailduct outlet ends of a plurality of combustors which are arranged in thecircumferential direction of a gas turbine, and the gas turbine inletnozzle, according to the present invention, can maintain a satisfactorysealing function between opposed surfaces of adjacent flanges of thetail duct outlet ends for a long time even though the tail ducts aresubjected to vibration or thermal deformation.

1. A seal structure between tail ducts of a plurality of combustorsarranged in the circumferential direction of a gas turbine, inconnection between outlet ends of the tail ducts of the combustors andthe inlet nozzle of the gas turbine, characterized in that: recessgrooves are formed respectively opposed surfaces of flanges of adjacenttail ducts at the outlet ends of the tail ducts, a seal assemblycomposed of a long length seal member and a leaf spring juxtaposed withthe seal member is inserted in the recess grooves, the seal member hascontinuous beads on opposite side end parts of one of surfaces of theseal member, the beads are arranged striding between the opposedsurfaces of the flanges of the tail ducts and facing the combustion gaspassage side in the recess grooves, the leaf spring is arranged on thecompressed air passage side of the seal member in the recess grooves,the leaf spring has a resilient force for pressing the beads againstinner surfaces, on the combustion gas passage side, of the recessgrooves, and the seal member and the leaf spring are formed beingseparated from each other, and the leaf spring has opposite end partslifted up so as to serve as free end parts, and a center part attachedto both inner surfaces on the compressed air passage side, of the recessgroove facing the seal member, through the intermediary of an attachingplate for welding, and the seal member is provided at positions opposedto the opposite end pats of the leaf spring, with support plates having,at its opposite side end parts, rounded sectional shape beads stridingbetween the opposed surfaces of the flanges of the tail ducts within therecess grooves.
 2. A seal structure for a gas turbine combustor as setforth in claim 1, characterized in that the beads or the inner surfaces,on the combustion gas passage side, of the recess grooves, with whichthe beads are made into contact, are coated thereover with awear-resistant film.